Management Through Leadership Our Websites
Lean Expertise
TPMonLine PapaKaizen
Evento Kaizén CMMS
New Ways for Management
Custom Search
 
 
 

 

We have the right Consultants for Your Needs
Choose among Hundreds of Subjects
Feel Free to Use Them Anywhere
TPM and its Evolution into TPR
Implementation Step by Step
Improvement can be achieved One Step at a Time
Lean Manufacturing is the American version of the Toyota Production System
Faster more secure Administrative Processes
Medical Facilities can also benefit from the Lean Culture
Change Management and Management Change
Don´t Waste time looking for your tools
Knowledge comes from Information
A Wise Man who was born and lived ahead of his time
From the Car Races to Your Plant
Assessment and Audit for Continuous Improvement
We can take advantage of their experience
Avoid costly recurrence of problems
Other Sites Ours and our Competitors
Our easy to follow methods for Kaizen, TPM, etcetera
Your Book Store and More
For Technicians and Professionals
International Color Code is Optional
Japan - Korea - China - Other Asian Countries
We always answer your comments and questions...

 

 

 

 

 

Some very important factors will allow for us to determine if a plant or company is ready to implement TPM. Let us see what they are and in that way we will be able to contribute. 

Remember that it is a process that has to receive authentic support on the part of the high management. This means if there is not a great interest of the owner or president of the company, we will not be able to do it. 

In many cases, maintenance or manufacturing people are very enthusiastic for the advantages that they know can be achieved through TPM, however they are not able to communicate their enthusiasm to the leaders or owners of their companies. Sure, because it is required "to sell" the idea and we are not always very expert in that area, it will be helpful that the manager reads this article and some books on this subject.   

Quite frequently, it is difficult to accept the drastic changes that should be made in the company management, especially if the company has been working well. Here it will be necessary that the managers become aware of the urgent necessity of being more competitive to be able to remain in the market. TPM, (as well as the other disciplines of Lean Manufacturing), offers them exactly that, maintaining their company in a world-class competitive level. The cost reduction in the operation is evident. It is no secret that the Japanese miracle was founded exactly on the efficiency, disciplines, quality and vision of the Toyota Production System.    

The managers of the 21st century need to be aware of this reality and get ready to subsist amid the fierce worldwide competition. Even in cases where there isn't an apparent competitor, integrating programs of this type can represent a better profit margin and, therefore, the capacity to maneuver and grow in the future.    

Two competition areas in which manufacturers are involved: We compete for the market of our products and in recent times we compete in the labor market to get and conserve the best people. How to make sure of having the best people? There are only two ways: train them so that their knowledge is at the best possible level and show them that we respect them. They are an important part of the organization. We should pay them a fair - competitive wage.    

Additionally, the personnel's loyalty also is a result of the work atmosphere. It is necessary to create a leadership environment where the voices of all are equally listened to and each one is recognized as a valuable element of the organization, despite their position, age, sex, race or academic backgrounds. It is the responsibility of the supervision and management levels to establish better communication to find out all about their personnel's capacities, abilities, ideas and expectations, and to offer the necessary support to take advantage of that valuable energy.  This atmosphere of leadership is also a necessary ingredient for a good implementation of TPM and Lean Manufacturing. 

Finally and of not smaller importance, is the vision of the company:   

  • Are there projects for growth in the coming years?      

  • Is the company in search of constant opportunities of serving its clients better and of constantly increasing its clientele and its participation in the market?      

  • Is the company flexible to make changes in its products if the market demands them? 
     

  • Does an atmosphere of constant improvement exist?  

When a company is at least in an evolution process toward the suitable conditions, good possibilities of a successful implementation exist. If not, it is necessary to begin by creating these conditions before thinking of bringing new philosophies and disciplines.  

The worst thing that we can do is to begin a project that we are not sure will have a complete success.  We would be sending the Wrong Message.  


 

 

 

Other Recommended Articles:

From The Origins of Maintenance to the TPM Concept

TPM Definition and Procedure - Leadership for Success

TPM Education and Training - Self Discovery - One Point Lesson

Chronic Losses - Reliability Deterioration

TPM Optimal Operability and Root Cause Analysis

Don't Overlook the Small Loses - SMED - Setup Reduction Time

Direct Benefits of TPM in the Quality of the Product

Procedure for a Successful TPM Implementation Pilot Project

TPM Program Kick Off!

The Plan: Establish an Appropriate Feasible Program

The Effective Steps to Start Autonomous Maintenance

Permanent Advantages and Benefits from TPM

More Keys to Succeed in TPM Implementation

Visual Systems

CMMS - Computerized Maintenance Management Systems

OEE - Overall Equipment Effectiveness

Send us your comments and suggestions...

 

If you find our free information useful, just imagine how much your operation will improve when we can work together
one on one!

 
Custom Search

 

 

 

Enrique Mora
Hands On Training
Total Productive Maintenance and All Lean Strategies
We Help YOU make a Difference

Take Action Now!

Come to The MARTS Conference

     

Visitors:

Links to:
TPMonLine.com
ManagementThroughLeadership
PapaKaizen.com
Articles Menu
BBasics.LLC 

This page last updated on

20 February, 2010 19:06

 

 

 

 

 

 

 

 

File # Hit Counter